Process Analyzers
About Our Process Analyzer Services
Our Mangan Analyzer Engineering Team has over 25 years of experience in supporting our clients with all aspects of an analyzer project from specification, design, installation and commissioning to post commissioning maintenance.
Process analyzers are some of the most advanced and intricate instruments in your facility and each process presents its own unique environment which requires special attention to conditioning requirements and measurement technology. Understanding these and process conditions, facility’s standards and client’s in-house capabilities are important factors in reliability, integrity, and long term operability of an analyzer system.
Engineering Capabilities and Process Analyzer Services
- Functional specification
- Analyzer Specification
- Complete sample systems design from sample tap to grade.
- Complete system infrastructure design including personnel safety systems, access control.
- Complete data management system design from interface with plant DCS for control, historicization, environmental data acquisition system and regulatory reporting.
- Complete Process analyzer shelter design.
Supporting Capabilities and Services
- Analyzer Shelter Fabrication
- FAT & SAT Execution
- Construction Support
- Coordination of Multi-disciplines teams- Operations, Maintenance, Control Systems, Environmental and Vendors.
- Startup and Commissioning Support
- Operations and Maintenance Training
Process Analyzer Challenges
Each process presents its own unique sample
environment requiring particular attention to
conditioning requirements and measurement
technology selection.
Commissioning Considerations
- Install probe & connect tube bundle during commissioning
- Pre-requisites – FAT and SAT completed; MOC and PSSR requirements, training, operator orientation
- SAT Plan to cover physical equipment cutover and procedural issues–confirmation of DCS/data functions, alarms, second shift coverage etc.
- Multi-discipline Commissioning Team: Operations, Analyzer Maintenance, Control Systems, Mangan.